COMPLETE COATING/LAMINATING PLANT
1 BLACK CLAWSON (USA) EXTRUSION LAMINATING LINE
900 kg Max Extruder Output
116" PP; 120" PE Max Finished Width (m)
Add 1.5" to Max Finished Width Max Untrimmed Width
130-Inch Nominal Working Width
190 MPM Max Line Speed
2-to-50-ton Cooling Towers Heat Exchanger Water Circulation System
8 Output in KSM per Hour
37,055 Annual Output at 365 day/yr KSM
3-5 day/24hr Schedule
100% on 3-5 days Current Utilization Based on 7-day %
2 (2 shifts only) Crew Size
Year 1998
Coating Line #2
Composed of:
(1) 5000 # HYDRAULIC LIFT TABLE FOR ROLL LOADING
(1) PRIMARY UNWINDING:
Dual Spindle Turret 3", 4", 6", 8" Core Diameter
No Scrim Cutting
Manual Splicing Unit
No Web Guidance
Magpower Load Cell Tension Control
No Pre-Heat Unit
(1) BLACK CLAWSON EXTRUDER:
With (1) AEC 6 Blending Station
Gravitrol Feed Rate Control
900 kg Capacity
6-inch Screw
With (1) Dynesco EH-60 Screen Changer #1
(1) DIE 125-INCH ULTRAFLEX UNIT:
Manual Die Lip Adjustment
Manual External Deckles
(1) COATER/LAMINATION STATION #1:
24" Diameter
130-inch Face
Model Matte 115 RA
Thermo Fisher Krypton Gauging
Manual Control
(1) CART SECONDARY LOADING UNIT
(1) SECONDARY UNWINDING:
S&S Turret Dual Spindle Unwinder
Manual Splicing Unit
No Web Guidance
Magpower Load Cell Tension Control
(1) SLITTING/EDGE TRIM SYSTEM:
Slitter Knife Edge Trim Winder
With QC Treator 7.5 KW Corona Treatment
With (1) Drum Winder Manual Splice
With Winder Airshafts and Core Puller Accessory
1 ER-WE-PA (GERMANY) EXTRUSION LAMINATING LINE
2600 kg Max Extruders Output
52" Max Finished Width (m)
Add 1.5" to Max Finished Width Max Untrimmed Width
115 MPM Max Line Speed
10 to 100 KP/M Process Tension Ranges
8 Output in KSM per Hour
22,368 Annual Output at 365 day/yr KSM
2-3/sh Crew Size
Year 2008-2012
Coating Line #3
Composed of:
(1) 5000 # HYDRAULIC LIFT TABLE FOR ROLL LOADING
(1) PRIMARY UNWINDING:
Dual Spindle Turret 3", 6" Core Diameter
No Scrim Cutting
Automatic Splicing Unit
With Web Guidance
Dancer System with Potentiometer Feedback Tension Control
No Pre-Heat Unit
(1) KLOCKNER ERWEPA EXTRUDER:
600 kg Capacity
4½-inch barrel
With (1) AEC 6 Survivor 4 Blending Station
With Manual Screen Changer
With AEC 6 Survivor Static Mixer Station
(1) DIE 60-INCH ERWEPA UNIT #1:
Manual Die Lip Adjustment
Manual External Deckles
(1) COATER/LAMINATION STATION #1:
36" Gloss
NDC No Profile Manual Control
(1) CRANE SECONDARY LOADING UNIT
(1) SECONDARY UNWINDING:
Dual Spindle Unwinder
Manual Splicing Unit
No Web Guidance
Dancer System Tension Control
(1) ERWEPA EXTRUDER #2:
600 kg Capacity
4½-inch barrel
With (1) AEC 6 Survivor 4 Blending Station
With Manual Screen Changer
With AEC 6 Survivor Static Mixer Station
(1) DIE 60-INCH ERWEPA UNIT #2:
Manual Die Lip Adjustment
Manual External Deckles
(1) COATER/LAMINATION STATION #2:
36" Mirror Pocket
NDC No Profile Manual Control
(2) ERWEPA COEX EXTRUDERS:
600 kg Capacity, 4½-inch barrel
800 kg Capacity, 6-inch barrel
With (1) AEC 6 Survivor 4 Blending Station
(1) SLITTING/EDGE TRIM SYSTEM
Slitter Knives
With Ferrarni & Benelli Corona Treatment
With (1) 60-inch Automatic Splice Winder
With Winder Auto Shafts Loader Accessory
1 DAVIS STANDARD (USA) EXTRUSION LAMINATING LINE
78" Max Finished Width (m)
Add 1.5" to Max Finished Width Max Untrimmed Width
80-Inch Nominal Working Width
190 MPM Max Line Speed
13 Output in KSM per Hour
98,550 Annual Output at 365 day/yr KSM
7 day/24hr Schedule
100% Current Utilization Based on 7-day %
2/sh Crew Size
Year 2000
Coating Line #4 CCL
Composed of:
(1) 5000 # HYDRAULIC LIFT TABLE FOR ROLL LOADING
(1) PRIMARY UNWINDING:
Dual Spindle Turret 3", 4", 6" Core Diameter
No Scrim Cutting
Semi-Manual Splicing Unit
Manual Web Guidance
Load Cell Tension Control
Flynn Burner Gas Flame Pre-Heat Unit