BARMAG/NEUMAG/FLEISSNER/AUTEFA POLYESTER STAPLE FIBER PLANT
POLYESTER SF [ PSF ] PLANT
Make : Barmag/Neumag/Fleissner/Autefa
Highly versatile complete staple fiber line, high productivity and could be run separately from virgin PET or as well PET bottle flakes, chips and R-PET.
Complete polyester fiber spinning plant – two-step process, total capacity: 35-40 tons/day in a range of 3.3 to 28.0 dtex. The line is fully CE-compliant, and the system complies also with EU safety regulations. 6-7 operators to run the full production for one shift. The line has been continuously upgraded over the years and is completely operated by a new Siemens S7-400 system installed in 2017. Total installed power: 2200 kW - consumption approximately 900 kW/hr.
Mainly composed as follows:
Spinning section:
C-line;
02*Zeppelin silos, yoc: 2004, each 10 m3
02*Motan crystalizers, yoc: 2004, each 1,2 m3 incl stirrer, drying unit and Piovan air filter unit
01*Motan dryer, yoc: 2004, 7 m3 with Motan conveyor and coupling station
01*Motan 3-component mixing station, yoc: 2004
Complete with WAM Dust 107 absorber, yoc: 2004,
D-line;
01*Zeppelin silo, yoc: 2004, 10 m3
02*Motan crystalizers, yoc: 2004, each 1,2 m3 incl stirrer, drying unit and Eigenbau air filter unit
02*Motan dryers, yoc: 2004, each 3,3 m3 with Motan conveyor and coupling station
01*Motan 3-component mixing station, yoc: 2004
Complete with WAM Dust 107 absorber, yoc: 2004
Rietschle SMV 3000 blower, yoc: 2004 and Busch blower, yoc: 2019.
C-line;
04*Barmag single screw extruders incl gear + DC motor and dosing station
04*Erema SW4/134 RTF screen changers, yoc: 2004 with control- and monitoring unit, double pistons and back flush config.
24*SEW spinning pumps, yoc: 2018
D-line;
01*Barmag single screw extruder incl gear + DC motor and dosing station
25*SEW spinning pumps, yoc: 2017
Both lines;
01*nozzle lifter
01*Borel SH031 pre-heating cabinet for 45 nozzle packages
01*Borel SH032 pre-heating cabinet for 36 nozzle packages
02*Aura AEFT 150 diphyl heating systems - one for each line (C and D), yoc: 2004
C-line;
24*spinning positions
01*sunflower group with one godet and 6 delivery rollers
01*spin-finish oil system with pump system with automatic filling and 2-fold lubrication per spinning position
D-line;
25*spinning positions
01*sunflower group with one godet and 6 delivery rollers
01*spin-finish oil system with pump system with automatic filling and 2-fold lubrication per spinning position
Joint can-transfer system for both line C and D including 01*Hako can vehicle and 01*Still can vehicle, both from 2004.
Drawing section:
02*cable lifts including clamping units and cable end indicator
01*Neumag 7-cylinder feeding unit with Siemens drive
01*Neumag finish bath including cable hold down device
01*Neumag 7-cylinder godet, 0,35*1,2 m, squeeze roller, collection tray and Siemens drive
01*Neumag stretching tank, 3*1,5 m.
01*Neumag 5-cylinder godet, 0,35*1,2 m, squeeze roller and including brush scraper and Siemens drive
02*stackers including concave rollers
02*Neumag tension rollers
02*Neumag steam chests
02*Fleissner crimpers, chamber width 200 mm, steam heated
02*Fleissner spraying units, 2*7 spray nozzles including spin-finish oil tank
01*BSH dryer, mesh screen belt, 5 zones, steam-heated and cooling zone
02*Spinnbau Krupp cutters, various cutting lengths - 30 different wheels, from 38-120 mm cut lengths
02*TSB extraction units including condensers, yoc: 2011
02*Autefa bale-presses, yoc: 1986, 2-chamber system with pre-press and finish-press and automatic strapping system by Titan